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Old 3rd January 2002, 2:05 PM   #1
BlueSmurf Thread Starter
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Default OCAU Official Electronics and LCD/Case Modding FAQ (Updated 27/7/05)

Thanks to all of the forum dwellers for their contributions.
Special thanks to looktall for compiling ver 1.0 of the FAQ!


This is the Overclockers Australia case modding guide, and FAQ.
It's aim is to provide a centalised location for (hopefully) all the answers to your case modding questions, via links to tech sites, and from other OCAU members personal knowledge.
Please feel free to add any information you think might be relevant.

To make it easier to find what you're after, I've broken it up into various topics.

CASE MODDING

[H]ard|OCP have changed some links on ya, the links for the case modding faq are
http://www.hardocp.com/article.html?art=MTU3 Intro
http://www.hardocp.com/article.html?art=MTU4 1&2
http://www.hardocp.com/article.html?art=MTU5 Part 3


case painting
+ Lightly sanding each coat of paint applied to your case, will give it a smoother, nicer finish.
Be careful painting inside your machine using a paint that is "metallic".

If the paint flakes you can end up shorting out your mobo if it lands across a data trail.

Use only paints that are certified to work on metal

ELECTRONIC STUFF
(LED, LCD, rheobus/fanbus, etc)
how to change case LED
how to mod NIC LED
how to mod keyboard LED

LCD how-to
baybus how-to
guide to fanbus/rheobus
flashing LED
PC port pin outs
resistor colour codes
PC dimensions, pinouts etc



Q: How do I run an ATX PSU without havint it connected to a motherboard?
A: Short out the green wire to any of the black wires.

typical single LED circuit:


Use the following formula to calculate the required resistor:

R = (Vsupply - Vled) / Iled

Where:
R = required resistor value
Vsupply = voltage of the voltage supply (12V, 5V, etc.)
Vled = voltage drop of the LED (usually specified in its specifications)
Iled = maximum supply current of the LED (also specified in its specifications)

Worked example:
I have a blue LED from Jaycar (Cat No. ZD1781). Its specifications in the catalogue are Vled = 3.6V and Iled = 20mA

I want to connect this to 5V. What resistor do I need?

R = (5 - 3.6) / 0.02
R = 70

I need a 70 ohm resistor

Ok now how about 4 LEDs in series wired like this:



R = (Vsupply - (Vled1 + Vled2 + .... + Vledx) ) / Iled

R = required resistor value
Vsupply = voltage of the voltage supply
Vled1 = voltage drop of the 1st LED
Vled2 = voltage drop of the 2nd LED
Vledx = voltage drop of the xth LED
Iled = average maximum supply current of the LEDs

Worked example:

I have 4 blue LEDs from Jaycar this time. Same specs as the afforementioned LED.

I want to connect this to 12V. What resistor do I need?

R = (12 - (3.6 + 3.6 + 3.6 + 3.6) ) / 0.02
R = (12 - 14.4) / 0.02
R= -120!?

A negative resistor?? Obviously there is something wrong. We either need to use the 4 LEDs in parallel as described below, or we need to increase our supply voltage.

Let's increase the supply voltage to 24V.

R = (24 - (3.6 + 3.6 + 3.6 + 3.6) ) / 0.02
R = (24 - 14.4) / 0.02
R = 480

I need a 480 ohm resistor

Ok how about 4 LEDs in parallel like this:



The formula is exactly the same as the single LED example! If we also use the same LED and supply voltage, we will notice that there is 20mA travelling down each branch. Because there are 4 branches the total current required from the supply is 80mA.



Why don't we wire LEDs like this?:


Remember that current takes the path of least resistance? The LED with the least resistance will get most of the current whereas the other 3 LEDs will receive a smaller proportion, dpending on their resistance.

Note that the resistance of LEDs are around 1 ohm or less. Yes, LEDs are virtually short circuits.

Anyway because one of the LEDs is getting more current than the others, it will appear brighter than the others. If it is sucking down a good proportion of the current, it may exceed its specs and then blow. The current will then flow through the next LED of least resistance and probably blow that. Then the next....then the last.

what resistor would be required to operate a fan at a certain voltage.

Fans are different to LEDs because fans are primarily resistive. Based on this assumption we can use the voltage divider rule to determine the required resistance. If all that sounds like mumbo jumbo, then don't worry I'm going to explain it step by step.


The first thing you need to do is calculate the internal resistance of the fan. You can do this if you know any three of the fan's characteristics, power, voltage or current.

1) Rf = Vf^2 / Pf

Rf = internal resistance of fan
Vf = voltage rating of fan (ie. 12V)
Pf = power consumption of the fan

2) Rf = Vf / If

If = current consumption of fan

3) Rf = Pf / If^2


Now that you know the internal resistance of the fan, we can calculate the required resistor to bring down the voltage.

R = Rf * (Vs - Vo) / Vo

R = required resistor
Rf = resistance of fan (from previous calculation)
Vs = voltage source (eg. 12V)
Vo = voltage you want the fan to run at (eg. 7V)


Worked example:

I have a 12V Sunon fan that draws 6.8W I want to run it from the 12V rail with a resistor so that the fan only runs at 9 volts. What resistor do I need?

First calculate the internal resistance of the fan.

Rf = Vf^2 / Pf
Rf = (12)^2 / 6.8
Rf = 144 / 6.8
Rf = 21 ohms

Now to calculate the required resistor.

R = Rf * (Vs - Vo) / Vo
R = 21 * (12 - 9) / 9
R = 7 ohms

I need a 7 ohm resistor. Note the power rating of the resistor must be equal or greater than the fan's rating. In this case, greater than 6.8W Don't use a piddly 1/4W resistor!!!
(the above may need editing, with the info provided by cerberos)

Voltages from Computer.

Molex Connector
Yellow 12v+
Black Ground
Black Ground
Red 5v+


Replacing Case LED's

when replacing the power/hdd LEDs for ur case, sometimes there is no need for extra resistors.

eg: abit motherboards will take a reading and change the power output to the LED according to what it needs. adding resistors will make an abit board just feed more power to the LED

this is confirmed for the abit VP6 and the KR7A-RAID, the variable voltage output thing

Places to buy LCD modules.
http://www.oatleyelectronics.com/
http://www.jaycar.com.au/
http://www.dse.com.au/
http://www.nollet.com.au/
http://www.dontronics.com/
http://www.rockbys.com.au/
http://www.altronics.com.au/

MISCELLANEOUS STUFF
(a little bit of everything)
http://7volts.com/
http://www.virtual-hideout.net/
http://www.landfield.com/faqs/pc-hardware-faq/

lots and lots of info here on everything electronic explained in detailed

http://www.jaycar.com.au/data1.htm
-Video Signal Formats Explained
-SIMMs and Other Memory Modules
-Understanding & Using CCD Cameras
-Common Three Terminal Semiconductors
-Design and Make Your Own Hi Fi Speaker Crossovers
-Fuses - A Short Primer
-Heatsink Basics
-Ohms Law, Power In Circuits, AC Waveforms, Power measurement
-Measuring AC Voltage and Current etc.
-Wiring Diagrams - 240V, Video and Computer Connectors
-Polyswitches and Varistors
-Relay Driving Basics

http://www.jaycar.com.au/data2.htm
-Resistor and Capacitor Data
-Soldering - How It's Done
-Choosing A Replacement Transistor
-Units and Conversions
-LEDs and Laser Diodes - Care and Feeding
-Choosing a Rechargeable Battery
-Primary Cells and Batteries
-Battery Terms and What They Mean
-Variable Resistors or "Pots"
-Understanding Decibels
-Meter Shunts and Multipliers

http://www.jaycar.com.au/data3.htm
-Using & Charging Ni-Cad Batteries
-Using & Charging SLA Batteries


IR Remote Control Receiver

LIRC's Schematic and details:
- http://www.lirc.org/receivers.html
- http://www.lirc.org/images/schematics.gif


DSE Part Numbers

- IR Receiver IC Z1955 $6.50
- 4.7uF Electrolytic Capacitor R4308 $0.20
- 1N4148 Signal Diode Z3120 $0.06
- 78L05 5V Voltage Regulator Z6108 $1.00
- 4k7 Resistor R1090 $0.02
- 9pin Sub D Plastic Shell P2686 $2.20
- 9pin Sub D Socket P2685 $1.35


Software:
- WinLIRC and Winamp Plugin: http://winlirc.sourceforge.net
- Girder: http://www.girder.nl

Last edited by BlueSmurf; 3rd April 2003 at 9:38 AM.
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Old 10th May 2002, 12:26 PM   #2
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Default Case Mod FAQ - continued...

OCAU Guides

Case cutting on the cheap
http://www.overclockers.com.au/techstuff/a_case_cut/

Installing a 120mm blowhole
http://www.overclockers.com.au/techstuff/a_blowhole/

How to sand your CPU slug
http://www.overclockers.com.au/techs...d1/index.shtml

Fan Splitter (RPM/Power) Cable
http://www.overclockers.com.au/techstuff/a_fansplit/

Using an automotive rheostat for fan control
http://www.overclockers.com.au/techstuff/a_rheostat/

Huge Link Page of Modding Info

Christophers Modding Zone

Apple Mac related (not exactly modding, but some electronic stuff - thanks Moldy)

http://www.bekkoame.ne.jp/~t-imai/maine.html
http://homepage.mac.com/schrier/mhz.html

EDIT by Manaz: The URLs were mixed up. Fixed.

Last edited by Manaz; 25th June 2002 at 12:23 PM.
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Old 15th June 2002, 5:15 PM   #3
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Default Subscriptions for email newsletters

Give your email address to the below suppliers, and you can receive a free email. Add any other suppliers that you might know about.

NewKits-subscribe@oatleyelectronics.com

http://www.strathfield.com/newsletter.asp

DICK SMITH
https://www.dse.com.au/cgi-bin/dse.s...3/Customer/New

TANDY
https://www.tandy.com.au/cgi-bin/tan...5/Customer/New
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Old 16th June 2002, 5:36 PM   #4
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http://casemods.pointofnoreturn.org

Couple of different fan controllers that you can build yourself and are much better than their commercial versions. Also contains a couple of led voltmeters
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Old 24th July 2002, 10:17 PM   #5
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http://homex.coolconnect.com/member3/artvale/

Not sure if posted yet. But it's great.
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Old 18th August 2002, 12:25 AM   #6
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Just found a usefull resistor colour code calculator for those without multimeters

here

-adam
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Old 30th August 2002, 2:01 PM   #7
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Specifications for flex ATX mobos (also includes some compaitive info for micro and vanilla ATX too). Useful for planning those put-a-system-in-something-tiny mods
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Old 4th October 2002, 4:16 PM   #8
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Specifications for VIA's mini ITX Form Factor. It is compatibly with mATX, but is 17cmX17cm.

http://www.viavpsd.com/product/epia_...therboardId=21
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Old 6th October 2002, 6:28 PM   #9
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From Nitrov8 -> http://www.technick.net/ Every pinout known to man and all sorts of misc electronics circuits / tips
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Old 7th October 2002, 10:49 PM   #10
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Bluesmurf, i have a little update for you. I provided the Jaycar links awhile ago but there are now broken becuase Jaycar updated their site.

Could you please change this:
Quote:
http://www.jaycar.com.au/data1.htm
-Video Signal Formats Explained
-SIMMs and Other Memory Modules
-Understanding & Using CCD Cameras
-Common Three Terminal Semiconductors
-Design and Make Your Own Hi Fi Speaker Crossovers
-Fuses - A Short Primer
-Heatsink Basics
-Ohms Law, Power In Circuits, AC Waveforms, Power measurement
-Measuring AC Voltage and Current etc.
-Wiring Diagrams - 240V, Video and Computer Connectors
-Polyswitches and Varistors
-Relay Driving Basics

http://www.jaycar.com.au/data2.htm
-Resistor and Capacitor Data
-Soldering - How It's Done
-Choosing A Replacement Transistor
-Units and Conversions
-LEDs and Laser Diodes - Care and Feeding
-Choosing a Rechargeable Battery
-Primary Cells and Batteries
-Battery Terms and What They Mean
-Variable Resistors or "Pots"
-Understanding Decibels
-Meter Shunts and Multipliers

http://www.jaycar.com.au/data3.htm
-Using & Charging Ni-Cad Batteries
-Using & Charging SLA Batteries
To this:
Quote:
http://www.jaycar.com.au/primers.asp
Primers - Exclusive to Jaycar Electronics

(Primer n. any small book of basic instruction.)

Here you will find extensive primers and valuable application notes on many subjects.

COMPUTER - Networking Basics
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/networks.pdf

PCB - Etching Your Own PC Boards
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/pcboards.pdf

TELEVISION - Solving TV Reception Problems
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/tvrecept.pdf

BATTERIES - Battery Terms & what they mean
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/battglos.pdf

POWER - Why car amplifiers use DC - DC converters
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/caramps.pdf

POWER - DC - DC Converters: A primer
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/dcdcconv.pdf

POWER - Understanding and using DC - AC Inverters
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/inverter.pdf

POWER - Wiring 240VAC Plugs and Sockets
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/plugs.pdf

POWER - Power Adaptors or 'Plug Packs'
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/plugpack.pdf

BATTERIES - Primary Cells and Batteries
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/battprim.pdf

BATTERIES - Using and charging Nicad batteries
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/nicads.pdf

BATTERIES - Using and charging SLA Batteries
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/slabatts.pdf

BATTERIES - Choosing a rechargeable battery
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/recharge.pdf

AUDIO - Design and make your own Hi-Fi Speaker Crossovers
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/crossovr.pdf

AUDIO - Understanding Decibels
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/decibels.pdf

AUDIO - Earth Loops and Hum
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/humloop.pdf

AUDIO - Impedance Matching: A Primer
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/impmatch.pdf

AUDIO - 3-Pin XLR Connector Pinouts
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/plugnxlr.pdf

COMPUTER - IEEE 1394 (AKA 'Firewire' & 'iLink')
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/firewire.pdf

COMPUTER - Computer connector pinouts
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/plugnskt.pdf

COMPUTER - SIMMs and other memory modules
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/simms.pdf

COMPUTER - USB: The Universal Serial Bus
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/usbbus.pdf

COMPONENTS - Resistor and Capacitor Data
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/rescode.pdf

COMPONENTS - Magnetic materials and Ferrite Definitions
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/ferrites.pdf

COMPONENTS - Fuses: A short primer
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/fuseprmr.pdf

COMPONENTS - Leds and Laser Diodes
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/ledlaser.pdf

COMPONENTS - Optocouplers - When and how to use them
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/optocoup.pdf

COMPONENTS - Polyswitches - Low cost Overcurrent Protection
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/polyswit.pdf

COMPONENTS - Varistors (MOVs) - Low cost Overvoltage Protection
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/polymovs.pdf

COMPONENTS - Variable Resistors or 'Pots'
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/potprimr.pdf

COMPONENTS - Relay Driving Basics
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/relaydrv.pdf

COMPONENTS - Choosing a replacement Transistor
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/transubs.pdf

RF - Australian Analog (PAL) TV Broadcasting
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/austtv.pdf

RF - New Zealand TV/CB & Marine Frequencies
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/nzmarine.pdf

RF - Frequency, Wavelength and the EM Spectrum
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/spectrum.pdf

VIDEO - Video Signal formats explained
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/videosig.pdf

VIDEO - Understanding and using CCD cameras
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/ccdcams.pdf

Units & Conversion Tables
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/unitconv.pdf

Meter Shunts & Multipliers
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/shuntmul.pdf

Power Locking kits for cars
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/vpowrlock.pdf

Ohms Law and Power Measurements
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/ohmpower.pdf

The IP Equipment/Enclosure Rating System
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/iprating.pdf

Heatsink Basics
FILE DOWNLOAD: http://www.jaycar.com.au/images_uploaded/heatsink.pdf
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Old 7th October 2002, 10:55 PM   #11
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i had posted a larger list then this on where to buy electronics parts and LCDs

has it got lost during the cleanups?

let me see if i have a copy of the list on my hard drive

EDIT:
i found the list

Ricom - http://www.ricomelectronics.webcentral.com.au
R.T.Nollet - http://www.nollet.com.au
DSE - http://www.dse.com.au
Jaycar - http://www.jaycar.com.au
Oatley Electronics - http://www.oatleyelectronics.com
Altronics - http://www.altronics.com.au
Wiltronics - http://www.wiltronics.com.au
Dontronics - http://www.dontronics.com
Oztronics - http://www.oztronics.com
Active Components - http://www.active-components.com.au
MicroZed - http://www.microzed.com.au
RS Components - http://www.rs-components.com.au
Farnell - http://www.farnell.com/australia
MicroGram Comptuer - http://www.mgram.com.au
Rockby Electronic Components - http://www.rockby.com.au
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Old 11th November 2002, 4:38 PM   #12
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In western Australia theres a place called Productive Plastics and they will cut you a peice of Perspex out cut to size.
i only got a small peice for my case window. cost $5 which is their minimum Charge

Address:
Unit 3
65 Buckingham Drive
Wangara W.A. 6065

Tel: 9302 2593
Fax: 9302 2594
Mobile:
Julian: 0413 048 214
John: 0413 048 063

Website: http://www.productiveplastics.com.au
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Old 4th December 2002, 9:15 PM   #13
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These links are courtesy of the OC.com modding forums, many many thanks for the heads up

Getting that Mirror finish with a spray can! http://www.pc-workshop.net/articles/...int101-1.shtml

The ultimate Dremel guide http://www.jesder.com/

How to do your own window etching! http://www.systemcooling.com/modules...article&sid=85
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Old 4th December 2002, 9:22 PM   #14
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Default Good site for case windows and laser cutout designs

I found this site while looking for a decent case window design.
http://213.46.29.188/biohaz/?cont=yes

feel free to delet the post if u think it's useless but i have noticed some people asking for logos that arent that easy to find at larger sizes.

hope it helps
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Old 4th December 2002, 11:26 PM   #15
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Here is a quick 'How to' for running two motherboards off of one PSU

Quote:
I spliced each wire together except the green one (PS-ON), which I only connected to the primary mobo. I just left that wire dangling on the secondary mobo.

Here's the power on sequence:
1. Hit the POWER switch on the primary mobo. This actually boots up the primary board, and sends power to the secondary mobo, i.e. fan and LEDs turn on but no boot.
2. Hit the POWER switch for the second mobo. The secondary mobo boots.

I believe that the reset switches for each mobo work independantly of eachother, I don't know for sure because I only have power switches wired up on all the layers.
Courtesy of stymee of the OC.com forums

Edit: Stymee has written up a more comprehensive How-to with pictures.. (pretty ones at that) which can be found here -> http://forum.oc-forums.com/vb/showth...hreadid=155371
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Yes we occasionally see your cameo's and think....hold on an ordinary member has moderator privileges, then we realise it's just DDsD dropping in
Originally Posted by Ma Baker
DDsD is no ordinary member.

Last edited by DDsD; 10th January 2003 at 8:16 PM.
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